Industrial dust removal equipment is directly related to the green and sustainable development of industrial enterprises. In daily production management, how can we make the equipment play a greater role?
Based on the characteristics and operation of environmental dust removal equipment, we can start from multiple aspects such as safety, maintenance, spare parts, and skill improvement to improve the operational efficiency of dust removal equipment and give full play to the role and value of environmental dust removal equipment in industrial enterprise production.
1. Dust removal principle
The entire dust removal working principle is the result of the comprehensive effects of dust collision, gravity, electrostatic adsorption, screening, filtration, etc.
The dust collection process of industrial dust collectors mainly involves the suction of dust into the interior of the dust collector box through the suction pipe by the negative pressure of the fan, using gravity and upward gas flow. Firstly, coarse dust particles are preliminarily filtered by the filtering component and directly dropped to the dust collection component, while small dust particles are captured on the external surface by the filtering component. Clean gas is filtered, decomposed, and purified by the filtering component and filter element before flowing into the clean air chamber, and then discharged from the outlet of the fan.
Small industrial dust collectors work continuously during the process of filtering and cleaning dust.
2. Basic structure
The structure of a small industrial dust collector generally consists of a dust removal shell, a purification box, a centrifugal fan component, filtering components (filter bags and filter cartridges), a spraying system, dust collection components, and a microcomputer controller. When dust particles enter the dust removal shell and attach to the filtering components, the spraying system uses a pulse spraying mechanism to instantly release compressed air inside the purification box, causing the filter bags of the filtering components to swell rapidly. With the impact vibration of the filter bags, the dust particles in the bag body are removed, and the removed dust particles are collected in the dust removal box and dust collector area.
3. Warning mechanism
Only by recording and analyzing the operation data of dust removal equipment can the cause of equipment failure be identified in a timely manner and the speed of fault handling be accelerated. In specific production management, it is necessary to establish a dynamic database related to dedicated environmental dust removal equipment, including information on equipment types, quantities, sources, operating parameters, etc. Ensure that each environmental dust removal equipment can be traced back in a timely manner in case of malfunction.
Of course, management personnel also need to regularly inspect equipment for safety issues, conduct further analysis and research on equipment data, evaluate and predict whether there are safety hazards in the equipment, and complete early warning management of environmental dust removal equipment.
4. Maintenance and upkeep
The configuration of Jinshengyuan environmental dust removal equipment is to purify and filter dust, but the equipment will accumulate a lot of dust during use, which will affect the heat dissipation and normal operation of the equipment, and increase the occurrence rate of equipment failures.
So we should develop corresponding regular maintenance and upkeep plans based on the specific operating conditions and production plans of different types of dust removal equipment, comprehensively investigate and deal with operational abnormalities and faults in environmental dust removal equipment, timely replace aging or damaged components, and ensure the normal use of environmental dust removal equipment.
5. Spare parts
Environmental dust removal equipment not only has a wide variety, but also a complex structure. Therefore, in order to ensure quick repair in the event of a malfunction of the environmental dust removal equipment, it is necessary to prepare corresponding equipment spare parts in advance.
When managing spare parts for environmental dust removal equipment, it is necessary to comprehensively evaluate the types and risks of faults in the equipment. For common and high-risk faults, more spare parts should be prepared, while for low-risk faults, the inventory and reserve of spare parts should be reduced.
6. Skill training
In the use of environmental dust removal equipment, we need to combine the specific characteristics and operational requirements of the equipment, strengthen the skills and knowledge training of on-site supervision and operation personnel, enhance their knowledge level and technical ability in the operation and maintenance management of environmental dust removal equipment, so that management and operation personnel can timely and accurately determine the type of fault before and when the dust removal equipment fails, and take corresponding fault handling measures to minimize the impact of dust removal equipment failures.
When choosing suitable industrial dust removal equipment, we should start from safety, warning, maintenance, spare parts, skills and other aspects to make the equipment play a greater role.
